Detailed introduction of stainless steel handle workshop

1. Workshop layout:

- Raw material storage area: There is a special raw material storage area in a corner of the workshop, which is used to store stainless steel raw materials of various specifications, such as stainless steel bars, plates, etc. These raw materials are arranged according to different models and sizes for easy management and access. The storage area is usually kept dry and ventilated to prevent raw materials from getting damp and rusty.

- Production and processing area:

- Cutting area: equipped with high-precision cutting equipment, such as laser cutting machines, plasma cutting machines, etc. According to the design requirements, the stainless steel raw materials are cut into the required shapes and sizes with high cutting precision and neat edges, providing an accurate material basis for subsequent processing procedures.

- Bending area: It has multiple CNC bending machines that can bend the cut stainless steel plates to form the main shape of the handle. The bending machine has high precision and stability, ensuring that the bending angle and size of each handle are consistent.

- Welding area: For some stainless steel handles that need to be welded, there is a special welding area. Use advanced welding technology, such as argon arc welding, laser welding, etc., to ensure that the welding is firm, beautiful, and free of welding defects.

- Grinding area: There may be some burrs, scratches, etc. on the surface of the handle after cutting, bending, welding, etc., and it needs to be polished in the grinding area. The grinding area is equipped with various types of grinding wheels, sandpaper and other grinding tools, as well as professional grinding equipment to ensure that the surface of the handle is smooth and flat.

- Surface treatment area:

- Polishing area: In order to improve the surface finish and aesthetics of the stainless steel handle, a polishing area is provided. The handle is polished using a combination of mechanical polishing and chemical polishing to achieve a mirror effect on the surface and reflect a clear image.

- Electroplating area (if necessary): For stainless steel handles that some customers require electroplating treatment, the workshop has an electroplating area. Electroplating operations such as chrome plating and nickel plating can be performed to increase the wear resistance, corrosion resistance and decorative properties of the handle.

- Quality inspection area: Located at an important location in the workshop, it is equipped with various inspection equipment and tools, such as calipers, micrometers, hardness testers, tensile testing machines, etc. Strict quality inspection is carried out in every aspect of the production process, including inspection of raw materials, measurement of processing dimensions, testing of welding strength, inspection of surface treatment effects, etc., to ensure that every stainless steel handle meets quality standards.

- Finished product packaging area: There is a finished product packaging area near the exit of the workshop. The stainless steel handles that have passed the quality inspection are packaged. The packaging materials are selected according to customer needs, such as cartons, plastic bags, foam, etc., to ensure that the handles are not damaged during transportation and storage.

2. Equipment and technology:

- Advanced processing equipment: The workshop is equipped with a series of advanced production and processing equipment, such as high-precision CNC machine tools, automated welding equipment, efficient polishing equipment, etc. These equipment not only improve production efficiency, but also ensure product quality and Accuracy.

- Professional surface treatment technology: We have a professional surface treatment technology team that has mastered a variety of surface treatment methods and can choose appropriate surface treatment methods, such as polishing, electroplating, wire drawing, etc., according to customer needs and product usage environment. Stainless steel handles have good appearance and performance.

3. Production process:

-Order confirmation: Design and order confirmation of stainless steel handles according to customer needs or design drawings. Communicate with customers to clarify the size, shape, surface treatment requirements, quantity and other information of the handles to ensure that the products produced meet customer expectations.

- Raw material procurement: According to order requirements, purchase stainless steel raw materials that meet quality standards. Establish long-term and stable cooperative relationships with suppliers to ensure the quality of raw materials and timely supply.

- Production and processing:

- Cutting: Cut the stainless steel raw material into the required shape and size according to the design requirements.

- Bending: Bending the cut stainless steel plate to form the main shape of the handle.

- Welding: Weld the parts that need to be welded to ensure the firmness of the handle.

- Polishing: Polish the surface of the handle to remove burrs, scratches and other defects.

- Surface treatment: Surface treatment is carried out according to customer requirements, such as polishing, electroplating, etc., to improve the appearance and performance of the handle.

- Quality inspection: Conduct quality inspection on every link in the production process to discover and solve problems in a timely manner. Before the finished product is packaged, a comprehensive quality inspection is carried out to ensure that the product quality meets the standards.

- Packaging and delivery: Pack the stainless steel handles that have passed the quality inspection, label them, and indicate product information and customer information. According to the customer's requirements, choose the appropriate transportation method and deliver the goods in time.

4. Personnel management:

- Professional technical team: Have a professional technical team, including designers, engineers, technical workers, etc. They have rich professional knowledge and practical experience, are able to master various production processes and technologies, and provide technical support for the production of high-quality stainless steel handles.

- Strict training system: Strict training for new employees, including training in safety production, operating skills, quality awareness, etc. Regularly conduct skill assessment and training for employees to continuously improve their professional level and comprehensive quality.

-Teamwork spirit: Emphasis on teamwork spirit and close cooperation between various departments to ensure the smooth progress of the production process. Encourage employees to put forward reasonable suggestions, continuously improve production processes and management methods, and improve production efficiency and quality.

5. Quality management system:

- Strict quality standards: Strict quality standards and inspection specifications have been formulated to conduct strict quality control on each production link. From the procurement of raw materials to the packaging and delivery of finished products, strict inspection and testing are carried out to ensure that product quality meets standards.

- Quality traceability system: A complete quality traceability system has been established, and each stainless steel handle is numbered and recorded, so that when quality problems occur, they can be traced back to the production link and the responsible person in time, and effective measures can be taken to deal with them.

- Continuous improvement mechanism: Continuously improve the quality management system, regularly analyze and summarize quality problems in the production process, and adopt corresponding improvement measures to continuously improve product quality and production efficiency.